In the apparel industry, selecting the right sewing machines is crucial for efficiency, quality, and productivity. The options can be overwhelming, from industrial-grade models to specialized machines. In this post, we’ll answer a common question: What are the most used sewing machines in the apparel industry? This guide will explore popular types, their benefits, and why they’re favored by professionals.

Why Choosing the Right Sewing Machine Matters

Top Sewing Machines Used in Apparel Manufacturing

1. Lockstitch machines are the workhorses of the industry, known for their versatility and durability. These machines create a strong, durable stitch ideal for joining seams, making them essential for garment assembly.

• Juki DDL-8700
  This is a high-speed, single-needle lockstitch machine and a standard in many factories. It’s designed for light to medium fabrics, delivering a consistent stitch at speeds up to 5,500 stitches per minute (SPM). It’s loved for its reliability, quiet operation, and minimal maintenance.
• Brother DB2-B755
  Another popular model, the Brother DB2-B755 offers precise stitching and high speed (up to 4,500 SPM). Known for its dependability, it’s used across various apparel sectors, from casualwear to tailored garments.

2. Overlock or Serger machines, commonly referred to as sergers, specialize in edging, hemming, and preventing fabric from fraying. They’re particularly useful in finishing seams and are essential in knitwear production and high-stretch fabric applications.

• Juki MO-6814S
  This four-thread overlock machine is designed for high-speed production, making it ideal for garment factories that handle stretchy materials. It creates a secure, professional edge and reduces bulk in seams, especially useful for garments like T-shirts and leggings​.
• Brother 1034D
  An affordable, versatile serger, the Brother 1034D works well for both lightweight and heavy fabrics. Though it’s more common in small to mid-scale operations, it’s effective for creating professional seam finishes in commercial production​.

3. Coverstitch machines produce stretchy, durable hems that prevent puckering, making them ideal for activewear, casualwear, and athleisure. They’re used for hemming sleeves, necklines, and bottom hems, particularly on knit fabrics.

• Janome CoverPro 1000CPX
  This machine is favored for its professional-grade finish and wide cover stitch capabilities, making it ideal for hemming thicker fabrics. It’s used in sportswear production where stretch and durability are required​.
• Brother CV3550
  Known for its double-sided cover stitch, the Brother CV3550 is a versatile choice in the coverstitch category. It offers multiple stitch options for different hem types, catering to various fabric weights and stretch levels, making it ideal for both high-performance and casual garments.

4. Chain Stitch machines offer flexibility for garments needing elasticity, such as denim, casualwear, and other stretchy items. Unlike lockstitches, chain stitches can stretch without breaking, making them durable and suited for items subjected to regular wear.

• Singer 20U109
  This machine is versatile, handling both chain stitch and lockstitch functions. It’s ideal for multi-purpose use in apparel production, especially for items needing reinforced seams like jeans or jackets.
• Consew 199R
  Known for its strong feed and ability to work on heavy fabrics, the Consew 199R is excellent for denim, leather, and thick cotton garments. It’s often found in denim and outerwear production facilities.

Some additional types of sewing machines also used in the industry include Buttonhole machines, like the Brother Buttonhole B781, which are excellent for crafting precise buttonholes on shirts and coats. Bar tack machines, such as the Juki LK-1900, reinforce high-stress areas like pockets and belt loops, enhancing garment durability and wear resistance.

Factors to Consider When Selecting a Sewing Machine

Choosing the right sewing machine for your apparel production line involves more than just selecting the machine with the most features. Key factors include:

1. Durability and Build Quality: Industrial sewing machines face heavy, continuous use, so durability is crucial. Machines like the Juki DDL-8700, are known for their robust construction and resilience under high-stress conditions, making them popular choices in apparel production.

2. Motor Power and Speed: Machines with powerful motors allow faster stitching speeds, essential for high-volume production. Machines like the Brother PQ1500SL, which can reach up to 1,500 stitches per minute, are ideal for quickly stitching large volumes without compromising stitch quality.

3. Type of Fabric Compatibility: Garment production involves diverse fabrics—from delicate silks to heavy denims. Machines like the Consew 206RB-5, known for handling thick fabrics, are particularly beneficial for denim and outerwear lines. For lighter, more delicate fabrics, a machine with adjustable settings, like the Janome HD3000, ensures control over stitch length, tension, and speed.

4. Ease of Maintenance: Industrial machines require regular maintenance, so it’s practical to choose models with accessible parts and straightforward servicing requirements. This reduces downtime and maintenance costs, which is why well-documented machines like the Juki DDL-8700 are often preferred by manufacturers​.

5. Workspace and Accessories: Different machines come with specific workspaces or attachments that can be advantageous depending on production needs. Machines like the Brother CV3550, which offers a unique double-sided cover stitch option, are beneficial for complex apparel finishes.

Conclusion: Finding the Right Fit